Refractory

Refractories Section has an extensive experience of providing concept to commissioning services for Refractory lining works required in different furnaces and kilns for various industrial installations such as steel plants, cement plants, power plants, chemical industries etc.

Refractory division also provides Detailed Engineering, Consultancy and EPC services in Calcination Technology of Limestone and Dolomite, Refractory manufacturing technology etc.

Technology

• Raw material calcinations and sintering .
• Coke oven refractories
• Blast furnace and Sinter Plant refractories
• Pellet Plant refractories
• Refractories for Steel Melt Shop, Secondary Refinery Unit, HMDS, Mixer etc
• Continuous Casting Plant refractories
• Reheating, Annealing, Tunnel and other furnaces refractories.
• Power plant refractories.
• Refractories for Non-Ferrous plants like Aluminium, Zinc, Copper etc.

Range of services

• Geological investigation for refractory raw materials
• Development of process flow
• Preparation of detailed project report
• Asset Evaluation and technical evaluation
• Carrying out detail design and engineering work
• Preparation of technical specification for procurement
• Preparation of working drawings for erection activities
• Procurement and contract engineering
• Third Party Inspection services
• Inspection and expediting
• Construction management

Major projects executed

Refractory Lining for various units

A.  Consultancy & Detail engineering activities

1. Blast Furnace, Sinter plant, Steel Making Shop, CCP, Reheating Furnace, Lime and Dolomite kilns and Coke oven for SAIL-ISP, Burnpur
2. Blast Furnace, Sinter plant, Power Plant, Steel Making Shop, CCP, Reheating Furnace, Lime and Dolomite kiln for SAIL-BSP, Bhilai
3. Blast Furnace, Steel Making Shop, Lime and Dolomite kilns and CCP for SAIL-RSP, Rourkela
4. Blast Furnace, Sinter plant, Power plant, Steel Making Shop, CCP, Tunnel Furnace, Lime and Dolomite kilns and Coke oven for NMDC-NISP, Nagarnar
5. Steel melt shop, CCP & Reheating furnaces for RINL-VSP, Vizag
6. Blast Furnace for various clients like JSW Steel, JSPL, Bhushan, NINL, Tata Metaliks Ltd., Visa Steel, KIC Metaliks, Sesa Goa, Apprant Iron and Steel, SLR Metaliks, Usha Martin etc.
7. Wheel & axle plant at SAIL-DSP, RINL etc.
8. Pellet plants like Bhushan, Jindal etc
9. Power plants like NALCO, NLC etc.
10. Non-ferrous plants like Balco, Hidustan zinc etc.

B.   EPC Services

1. Capitol repair job for BF#4 at SAIL-DSP, Durgapur
2. Capitol repair job for BF#2 at SAIL-DSP, Durgapur
3. Supply of Dome & ceramic burner Refractories for Hot blast Stove of Blast Furnace complex at Usha Martin Ltd., Jamshedpur
4. Capitol repair job for BF#7 at SAIL-BSP, Bhilai

C.   Refractories Inspection Activities

1. Refractory inspection for Integrated Steel Plants under consultancy services like SAIL-ISP, SAIL-BSL, SAIL-RSP, SAIL-BSP, RINL-VSP, NMDC-NISP. Etc.
2. Third Party refractory inspection for JSW, Sesa Goa etc.

Lime and Dolomite Calcination Plant

A.  Detail Engineering and Consultancy services

1. 5 x450 TPD Lime and Dolomite Calcination Plant at SAIL-BSP, Bhilai
2. 2x350 TPD Lime and Dolomite Calcination Plant at SAIL-RSP, Rourkela
3. 3x330 TPD and 1x200 TPD Lime and Dolomite Calcination Plant at SAIL-ISP, Burnpur
4. 1x300 TPD Dolomite Calcination Plant at SAIL-DSP, Durgapur
5. 2x 500 TPD Calcination Plant at JSPL, Angul
6. Lime and Dolomite Calcination Plant for other clients like JSPL, Raigarh; BPSL, Rengali; BSL, Meramandali; NINL, Duburi etc.

B.   EPC Services

1. Capital repair job for 1x300 TPD Lime kiln at SAIL-DSP, Durgapur

​Refractory manufacturing Plant

1. Feasibility report, detailed project report and designer’s site supervision for Bhilai refractories plant.
2. Feasibility report for Tamilnadu Refractories Plant, Karnataka Refractories Plant, Bhandaradib Refractories Plant, Andhra pradesh Refractories Limited, Ramgarh Refractories Plant.